3-D weaving is a cutting edge process that offers consumers joints and other parts with an optimal blend of strength, durability, and structural integrity.

Ideal for use within the aerospace industry, 3-D woven joints are considerably lighter than traditional metal joints without sacrificing exceptional strength and durability. This, unsurprisingly, results in a great deal of cost savings for the aerospace industry and the businesses involved within it.

Three-dimensional weaving offers a range of benefits for consumers, each of which saves cost and enhances product performance. Employing a 3-D woven composite in lieu of metallic structures will offer consumers a material that is lightweight, stronger than its metallic counterparts, and free of corrosion. In fact, the utilization of three-dimensional structures and fabrics may lead to a 30% reduction in aircraft weight and, subsequently, a reduction in total operational costs spent during an aircraft’s lifetime.

Employing a 3-D woven structure is the simplest and most efficient method of incorporating composite parts into future products. 3-D woven composites are produced near-net shape, meaning the composite requires minimal processing to be installation ready. 2-D laminated composites, on the other hand, require a lengthy and technically challenging lamination process. Cutting out the lengthy processes associated with 2-D composite methods means saving energy, time, and, subsequently, money.

3-D woven composites are completed as one piece — they do not require cutting, plying, or stitching, as 2-D laminated composites do, and require minimal machining. Without multiple layers laminated together, 3-D woven composites cannot become delaminated. The inherent inability of 3-D woven composite structures to delaminate is arguably one their greatest advantages. Design flexibility and the capacity to tailor composite properties to specific applications are also crucial 3-D weaving benefits.

Employment of 3-D woven joint technologies can provide enhancements in damage resistance without sacrificing weight. At Bally Ribbon Mills, our advanced products group has developed the technology to 3-D weave intricate net shapes, including pi (π), “T,” double “T,” “H,” and more.

brm_3dcompositesBally Ribbon Mills has played an essential role in the design, development, and manufacture of specialized products for a range of industries since 1923. We are committed to providing high quality materials with exemplary efficiency.

To learn more about the benefits of 3-D composite structures, download our eBook The Benefits of 3-D Woven Composites.

Need help finding
the right product?

Cut your research time in half by
downloading our Webbing 101 Guide.

Inside, we highlight topics such as:

  • Common Specifications: (Mil-Spec, PIA, & UL)
  • Fabrication Methods: (Braiding, Jacquard Loom, Shuttle Loom, etc.)
  • Weave Types: (Basket, Plain, Satin, Twill)

Additional Resources